RSL Liquid Cooled Reactors are high performance filtering solutions designed for the next generation of drives. Whether it be a drive with silicon carbide components or a typical application with high switching frequencies and/or high THD-i, these high performance reactors will stand up in some of the most demanding applications. The largest companies in the world rely on CTM technology, with more than 200,000 installed units in some of the harshest environments on the planet.
Liquid Cooled Advantages
- Highest power density
- Lowest audible noise
- Sealed design for harsh conditions
- Thermally isolated from ambient
- Specially Developed for SiC Switching Frequencies
- Perfect for High Frequency, High THD Applications
- Incredible Inductance Stability Up to 500% Rated Current
- Impedance Levels
- 3% and 5% (at 480 V)
- Typical Applications
- Line Reactors (bridge rectifiers)
Line Reactors (active front ends)
SiC Switching Frequencies
- Voltage Range
- Up to 690 V
- Fundamental Frequency
- Up to 200 Hz (in most applications)
- Maximum Switching Frequency
- Up to 50 kHz
- Current Range
- 130 - 1,440 A
- Overload Capability
- 200% rated current for 1 minute
- Maximum Coolant Temperature
- 50 °C (122 °F)
(higher with de-rating)
- Approved Coolants
- Drinking water
For R134A, contact CTM
- Plumbing Material Options
- Aluminum (standard)
- Heat Removal
- 97% to Liquid Coolant
3% to Ambient Air
- Maximum Ambient Temperature
- 70 °C (158 °F)
- Maximum Altitude
- No Limit
- Inductance Curve
- 93% at 150% load
86% at 200% load
57% at 500% load
- Agency Recognitions
- cЯUus 1446
Superior Cooling Technology.
Highest Power Density.
High Performance Solution.
Our RSL Reactors are high performance, next-generation, liquid cooled reactors designed specifically for applications with high switching frequencies with high THD-i. With extremely compact designs and superior thermal management, CTM liquid cooled products offer advanced cooling in a reliable and economical package. The largest companies in the world rely on CTM technology, with more than 200,000 installed units in some of the harshest environments on the planet.
- High Performance Solution: Our RSL Reactors are high performance, next-generation, liquid cooled reactors designed specifically for applications with high switching frequencies and high THD-i. Extremely low core losses enable these reactors to excel where other reactors fail.
- Silicon Carbide Capable: This product line is designed specifically with SiC applications in mind. SiC switching devices are quickly being adopted in industry due to their fast switching speeds and low losses. While other reactors cannot handle the speed, RSL reactors are built for switching speeds up to 50 kHz.
- Inductance Stability: RSL reactors maintain their inductance over a wide frequency range. Inductance remains stable (<110% rated inductance) at low current levels, and drops off slowly at high current levels. At 200% rated current, 86% of the rated inductance is still available. At 500% reactors maintain and incredible 57% of their rated inductance.
- Noisy Signals (high THD-i): These reactors are the ideal for signals with very high current harmonics. With superior performance, these harmonics lead to minimal additional heat.
Liquid Cooled Advantages
- Highest Power Density: Superior heat removal technology enables smaller magnetics, yielding the highest power density reactors available. Low surface temperatures eliminate clearance requirements, further increasing “effective” power density.
- Thermal Isolation: With up to 97% of heat removed through the coolant, liquid cooled reactors have negligible effects on cabinet air temperature. No climate control required.
- Sealed Design for Harsh Environments: RPL Reactors are environmentally sealed, creating an extremely rugged and reliable design ideal for use in the harsh environments.
- Extremely Low Audible Noise: Due to superior materials and geometric shapes, magnetostriction-induced noise is significantly lower in CTM Reactors. When combined with a sealed package, the result is a nearly silent solution.
CTM liquid cooled reactors will have negligible temperature effects when installed in an existing cabinet. Liquid cooled inductors are thermally isolated from their enclosures, meaning a majority (97%) of the heat is removed directly through the liquid coolant.
In this example, both an air cooled and a liquid cooled reactor are sized for a 600 HP motor application; both reactors are identically 99.5% efficient (0.5% power loss). The air cooled reactor rejects 3,000 watts to the cabinet air, while the equivalent liquid cooled reactor only rejects 90 watts to the air. The remaining 2,910 watts are removed directly by the liquid coolant.
As can be seen in the graph, in a typical NEMA 3R cabinet, installation of an air cooled reactor will increase cabinet air temperature by 20.9°C . The equivalent liquid cooled reactor raises cabinet air temperature by only 1.4°C. The low temperature rise provided by liquid cooled reactors yields increased reliability for all electronics within the cabinet. Low surface temperatures also allow the liquid cooled reactor to smaller clearances, increasing effective power density further.